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Space Exploration

Q: Is MetalTek AS9100 certified?

Yes. MetalTek's aerospace manufacturing operations are supported by an AS9100D-certified quality system that emphasizes process consistency, product traceability, documentation control, and continuous improvement. These capabilities help address the strict regulatory and customer requirements found throughout the aerospace supply chain.

Q: Why do space exploration companies choose MetalTek?

Rather than relying solely on final inspections, MetalTek incorporates quality assurance throughout the entire manufacturing lifecycle. Certified procedures, controlled materials, documented inspections, and full traceability measures help maintain product integrity from raw material procurement through finished part production.

Critical Metal Components For Space Exploration

MetalTek produces metal castings for severe-service space exploration applications where elevated temperatures, wear resistance, and long-term reliability are critical. Our cast components support launch systems, propulsion systems, space vehicles, fuel delivery equipment, engine hardware, and other demanding aerospace applications.

Our manufacturing capabilities include investment casting and vacuum investment casting, additive manufacturing, centrifugal casting, and sand casting, supported by a broad range of engineered alloys for challenging operating environments. Because every application has unique requirements, our team works closely with customers to identify the manufacturing process and material combination best suited to their performance objectives.

MetalTek's commitment to quality is demonstrated through certifications and accreditations including Nadcap, AS9100, ISO 9001:2015, and numerous industry-specific certifications. Combined with our metallurgical and manufacturing expertise, these capabilities help space exploration customers meet complex engineering challenges and achieve demanding performance goals.

To learn more about MetalTek's aerospace metal casting solutions, contact us to discuss your application or request a TekSession, or contact our Aerospace Market Development Manager directly.

Space Exploration Gallery

MetalTek provides products for space exploration applications.

Certifications And Compliance

Aerospace AS9100D (QMS)
ISO 9001:2015 (QMS)
Nadcap - Fluorescent Penetrant Inspection (FPI)
Nadcap - Heat Treat
Nadcap - Materials Testing
Nadcap - Weld Upgrade
Nadcap - X-ray

Typical Space Exploration Products

Close-out manifolds
Combustion chamber jackets
Forming dies
Forming mandrels

Fuel inlets
Fuel manifolds
Thrust manifolds
Turbopump housings

Typical Space Exploration Applications

Auxiliary power generation
Mechanical drives
Launch systems
Power transfer
Rocket engines / propulsion
Vehicle systems

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Solutions

The confidential nature of the aerospace industry prevents MetalTek from disclosing images of many of the components we manufacture. Below is a sample of the solutions that we provide.

Rocket Engine Dome

Rocket engine component centrifugally cast in exotic alloy.

Tooling Mandrel

Centrifugally cast tooling can provide 5 times longer tool life than traditional fabricated assemblies.

Air Valve Body

Precision investment casting and high alloy for aerospace air valve body.

Rocket Engine Nozzle

Rocket engine nozzle in a high alloy.

Bearium In Various Forms

Proprietary hi-lead Bearium bronze is a material of choice for high friction applications.

Frequently Asked Questions

What space exploration components can MetalTek manufacture?

For space exploration programs, component performance is often the difference between success and failure. MetalTek delivers engineered casting solutions designed to withstand extreme temperatures, harsh operating environments, and stringent performance demands. Our expertise spans hardware, structural elements, rings, housings, and other critical systems. Working alongside our customers, we tailor materials, geometries, and manufacturing approaches to help achieve application-specific objectives.

What alloys are available for space exploration applications?

Selecting the right material is critical to aerospace component performance. MetalTek offers a wide range of aerospace-grade alloys, from stainless steels and nickel alloys to cobalt-based and specialty materials designed for demanding thermal and corrosive applications. Our metallurgists help customers match alloy properties to application needs, ensuring the right balance of performance, durability, and expected service life.

Is MetalTek AS9100 certified?

Which manufacturing processes are best for space exploration components?

The most suitable manufacturing process is determined by factors such as component geometry, production volume, material requirements, performance expectations, and overall cost considerations. With expertise in investment casting, centrifugal casting, sand casting, and additive manufacturing, MetalTek can evaluate these variables and recommend the approach best aligned with application goals, manufacturability, and long-term value.

Why do space exploration companies choose MetalTek?

How do I learn more?