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Energy

Q: Why do energy companies choose MetalTek?

Quality is built into every stage of production through documented quality systems, certified processes, material controls, inspection procedures, and comprehensive traceability from raw material through finished component.

High-Compliance Solutions To Meet Rapidly Changing Demands

Traditional energy sources, while still meeting most of the world’s electrical demand, are facing increasing pressure from stricter environmental regulations and the rise of renewable energy. MetalTek, with its extensive experience and technical expertise in over 450 alloys and a variety of metal casting processes, is uniquely positioned to help our energy customers enhance their products' quality and safety while navigating these rapidly changing market conditions. Our proficiency spans all energy industries, from gas-fired to nuclear power generation, demonstrating our adaptability to diverse energy needs.

MetalTek provides comprehensive solutions for high-wear and high-heat applications in the energy sector. Our offerings range from high-integrity pump components to custom solutions for the safe and secure disposal of nuclear waste. Whether it's the smallest pieces like scrubbers for greenhouse gas reduction or large-scale components for land-based turbine engines, we have the expertise to assist. Our extensive experience in the energy industry, including a leading position as a supplier of components for land-based turbine engines for both onshore and offshore applications, underscores our commitment to delivering reliable solutions.

The energy industry is always changing. MetalTek is ready with the depth of experience and a broad range of capabilities that customers need to meet the world’s evolving energy demands. See our Process Equipment page for other solutions related to the Energy industry.

Energy Gallery

MetalTek provides products for a range of energy applications.

Typical Energy Products

Centrifuges
Control valve cages
Fittings
Flow meter bodies
High pressure glands
High pressure pump glands seal components
Impellers / Diffusers / Bowls
Land-based turbine engine components

Nozzles
Piping Flanges / Weldolets
Pressure boundary components
Rotors
Scrubbers
Secondary water system intakes
Valves

Typical Energy Applications

Air-pollution control
Coal-fired power generation
Gas-fired power generation
Industrial power generation

Nuclear power generation
Oil & gas power generation
Offshore power generation

Certifications And Compliance

10CFR Part 21
10CFR Part 50 Appendix B / 10CFR21 Safety Related Components
ASME Quality System Certificate QSC-525
ASME Section III NCA-3800 Materials Organization QSC-525
ISO 9001:2015 (QMS)
NORSOK M650 Rev 4 (Duplex Grade 4A, Super Duplex Grade 5A, Super Austenitic CK3MCuN)
PED Pressure Equipment Directive

Nuclear Energy Applications

MetalTek supports nuclear energy applications requiring complex castings, material traceability, quality assurance, and compliance with stringent industry standards, including requirements related to 10 CFR 50, 10 CFR 21, NQA-1, and ASME Section III.

Conventional nuclear reactors
Small modular reactors (SMRs)
Microreactors
Advanced reactor technologies

Learn more about nuclear metal castings for small modular reactors and microreactors here.

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Solutions

MetalTek can meet the growing demand in the energy field. We produce flow meter bodies, jack nuts, oil field pipe clamps, and many other metal casted parts. Below is a breakdown of the top metal castings that we provide.

Jack Nuts

Tight process controls help products perform beyond expectations

Wicket Gate Assembly Components

MetalTek provides multiple wicket gate assembly components in a variety of alloys and sizes.

Oil Field Pipe Clamp

Just one example of a wide range of manufactured oil field components MetalTek produces.

Francis Runners

Francis Turbines feature an inward flow reaction to spin the turbine and count on consistent material and fin profiles.

Combustor Case

Reliable and cost effective net shaped combustor case.

Valve Body For Oil and Gas

Using our proprietary HPLT process, valve bodies for nearly any application are of the highest quality.

Frequently Asked Questions

What energy parts can MetalTek make?

MetalTek manufactures a wide variety of critical components used throughout the energy industry, including power generation, oil and gas, renewable energy, hydroelectric, nuclear, and industrial process applications. Depending on the component geometry, performance requirements, operating environment, and production volume, MetalTek can produce parts using investment casting, centrifugal casting, sand casting, and additive manufacturing technologies.

What alloys are available for energy applications?

MetalTek offers a broad portfolio of alloys for energy industry applications, allowing components to be optimized for high temperatures, corrosion resistance, wear resistance, pressure containment, strength, and long-term reliability. Alloy selection depends on the operating environment, performance requirements, and manufacturing process. MetalTek's engineering team works with customers to identify the most suitable alloy based on the component's operating conditions, performance goals, manufacturability, and total lifecycle cost, helping ensure reliable performance in power generation, oil and gas, renewable energy, nuclear, hydroelectric, and other demanding energy applications.

Why do energy companies choose MetalTek?

How do I learn more?